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Differences Between Prefabricated Rubber Tracks and Polyurethane Tracks

Differences Between Prefabricated Rubber Tracks and Polyurethane Tracks

May 29,2024
Polyurethane Tracks
1. Composition:

- Made from polyurethane prepolymers, mixed polymers, and rubber granules.
- Typically consists of multiple layers, including a base layer, a cushioning layer, and a surface layer.

2. Performance Characteristics:

- Elasticity and Comfort: Offers excellent elasticity, providing a comfortable running surface that minimizes the risk of injuries.
- Durability: Highly durable and resistant to wear, making it suitable for high-intensity and frequent use.
- Weather Resistance: Resistant to high and low temperatures, as well as UV radiation, ensuring longevity.
- Environmental Impact: Modern polyurethane tracks are often made from eco-friendly materials, though the manufacturing process involves chemicals like TDI and MDI, which can be harmful.

3. Construction and Maintenance:

- Installation: Requires on-site pouring and curing, which can be time-consuming and requires specialized equipment.
- Maintenance: Generally low maintenance due to its durability, but difficult to recycle or dispose of after its lifespan.

4. Applications:

- Ideal for professional sports fields, school tracks, and athletic stadiums.
Prefabricated Rubber Running Tracks
1. Composition:

- Made from natural or synthetic rubber, pre-manufactured in rolls or tiles.
- Typically includes a base layer and a wear layer.

2. Performance Characteristics:

- Elasticity and Comfort: Provides good elasticity and comfort, though not as high as polyurethane tracks.
- Durability: Excellent resistance to wear and weather conditions, with a consistent performance over time.
- Weather Resistance: Performs well in various weather conditions, including extreme temperatures and heavy rain.
- Environmental Impact: Prefabricated rubber tracks are more environmentally friendly, as they can be recycled at the end of their lifespan.

3. Construction and Maintenance:

- Installation: Easy and quick installation, as it involves laying pre-manufactured sections.
- Maintenance: Easy to maintain and repair, with the ability to replace damaged sections individually.

4. Applications:

- Suitable for school tracks, community sports fields, and fitness paths.
Conclusion
Both prefabricated rubber running tracks and polyurethane running tracks have their advantages and are suitable for different types of athletic environments. Prefabricated rubber running tracks offer better environmental benefits and ease of maintenance, while polyurethane running tracks provide superior comfort and durability. The choice between the two will depend on specific needs, budget, and the desired longevity of the running surface.
Comparison Table
Feature Polyurethane Tracks Prefabricated Rubber Tracks
Composition Polyurethane prepolymers, rubber granules Natural or synthetic rubber
Elasticity and Comfort High elasticity, very comfortable Good elasticity, comfortable
Durability Highly durable, resistant to wear Excellent durability, resistant to wear
Weather Resistance Excellent resistance to extreme weather Good resistance to extreme weather
Environmental Impact Can involve harmful chemicals, hard to recycle Environmentally friendly, recyclable
Installation On-site pouring, time-consuming Easy, quick installation
Maintenance Low maintenance, hard to dispose of Easy maintenance, replaceable sections
Applications Professional sports fields, athletic stadiums School tracks, community sports fields
Impact Absorption Often below 35%, not meeting IAAF standards Above 35%, meeting IAAF standards
Tensile Strength Lower, prone to cracking Higher, less prone to cracking
Lifespan 3-5 years with maintenance 10+ years
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